Rigid-flex PWB Design Fixes Wearable Medical Product Difficulties

Rigid-flex PWB Design Fixes Wearable Medical Product Difficulties


The majority of PCB boards in recent times are just rigid plates for connecting circuitry. Yet, that’s changing fast; the demand for flexible circuit boards (or flexible circuits) is speedily raising mostly on account of the engaging wearable device industry. Maybe the largest segment of that market is the medical care industry in which wearable gadgets will be utilized to collect all sorts of physical data for diagnosis and research, as well as private health use. Definitely wearables can be obtained to keep tabs on heartbeat, blood pressure level, glucose, ECG, muscle movement, and even more.

Those wearable devices deliver a variety of complications for PCB designers that rigid boards don’t. Here are several of the problems as well as what designers are able to do to alleviate them.

3-d Design

While every circuit card is certainly three-dimensional, flexible circuits allow the entire assembly to be bent and folded to adapt to the package that the product takes up. The flex circuitry is collapsed so that the rigid PC boards easily fit in the product package, living in minimal room.
There is lots more to the design, therefore, the extra challenges, than simply connecting the rigid boards. Bends should be perfectly designed so boards line up where they’re meant to mount, while not putting stress on the connection points. Up until recently, engineers actually used “paper doll” models to emulate the PCB assy. At present, design tools are available that offer 3D modelling of the rigid-flex assembly, helping quicker design and considerably greater accuracy.

Tiny Items and Squeezed Circuitry

By definition, wearable goods are required to be tiny and highly discreet. In the past, a healthcare “wearable” maybe a Holter pulse rate monitor included a fairly large exterior device with a neck strap or maybe belt mount. The innovative wearables are small and install directly to the sufferer with no or very few external cables. They obtain an assortment of data and are able to even process a handful of analyses.

An discreet device attaching straight to the sufferer requires flex circuitry and very compressed layouts. On top of that, the board shapes tend to be circular or maybe more unusual shapes, requiring clever placement and routing. For these kinds of small and densely-packed boards, a electronic circuit board tool which is enhanced for rigid-flex designs makes addressing unconventional shapes less difficult.

Stackup Design is necessary

The stackup – the map of the Printed Circuit Board layers – is extremely important when working with rigid-flex techniques. If possible, your PCB design software has the ability to design your stackup including both the rigid and flex parts of the assy. As mentioned previously, the layout of the flexing area needs to be built to minimize the stresses on the traces and pads.
One of the primary difficulties with rigid-flex designs is qualifying multiple makers. After the design is completed, every aspect of the design ought to be communicated to the board fabricator so it will be properly made. Even so, the best practice is to pick one or more manufacturers at the start of the design and team up with them to guarantee your design matches their manufacturing requirements as the design improves. Participating with fabricators is simplified by using standards. In such a case, IPC-2223 is the vehicle for talking with your fabricators.

As soon as the design is finished, the data package is required to be assembled to hand-off to be made. Even though Gerber continues to be used for standard PCBs in some corporations, when it comes to the difficulties of rigid-flex, it is strongly suggested by both PCB software tool providers and fabricators that a more intelligent data exchange format be used. The two most widely used intelligent formats are ODG++ (version 7 or higner) as well as IPC-2581, each of which certainly establish layer demands.

Leave a Reply

Your email address will not be published. Required fields are marked *